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Automatic bag emptying machine
The MUEHSAM DP15C AUTOMATIC BAG EMPTYING MACHINE is an integral part of the optimisation of production processes, representing not only advanced technology but also robustness and manufacturing excellence. Our innovative solutions are fully designed by the MUEHSAM Solutions for Industry engineering team, ensuring that customers not only receive the highest quality, but also the highest confidence. Our MUEHSAM DP15C AUTOMATIC BAG EMPTYING MACHINE contributes to increased operational efficiency, resource savings and higher quality standards. It is not just a machine, but a key element that supports the success of manufacturing operations.
- Increased production efficiency through fast and efficient bag emptying.
- Saving human labour by fully automating the depalletisation process.
- Improving the ergonomics of the work and environment, creating a more staff-friendly environment.
- The system can be expanded with additional features such as full pallet feeders, an empty pallet stacker and a wide range of empty bag management solutions.
- With the Lite model, we offer additional flexibility through a segmented extension, allowing a second material to be fed with infinitely variable proportions of granules to be fed.
We offer two flagship AUTOMATIC BAG EMPTYING MACHINE: MUEHSAM DP15C and MUEHSAM LITE.
Both machines are a guarantee of the highest quality, reliability and innovation, which will contribute to the optimisation of the production process.
Join the ranks of satisfied customers and invest in the future of your business with MUEHSAM Solutions for Industry!
MUEHSAM DP15C AUTOMATIC BAG EMPTYING MACHINE
TECHNICAL SPECIFICATION
| Flow rate | to 15 t/h |
| Accuracy emptying bags | to 99,98 % |
| Machine dimensions | 2280 mm x 6470 mm x 3195 mm ( width x length. x height.) |
| Pallet dimensions | 1300 mm x 1100 mm |
| Pallet weight | max. 1600 kg |
| Pallet height | max. 2200 mm |
| Pressure/supply side | 3 x 400 V, 50 Hz |
| Consumption of compressed air | 40l/cycle, 6-8 bar |
| Power | to 10 kW |
| Possibility configuration location chute pellets – design stainless | |
| Possibility configuration the way management empty bags | |
DESCRIPTION WORKSHOPS MACHINES
The pallet of plastic is placed by the operator on the roller feeder or directly on the lift platform. In the case of a roller feeder, it is transferred to the next feeder until it reaches the lift platform area. In both cases, the lift platform lifts the pallet to the gripper, which retrieves the entire layer of bags. The cycle then starts with the roller knives spinning in the right direction and at the right speed, cutting the bags over the chute for the pellets. Using rods and compressed air nozzles, the residual pellets are shaken out of the bags, which are also placed in the hopper area. Bags emptied in this way are discharged into an intermediate storage tank or into compacting or baling equipment (compactor, hydraulic baler). Once the pallet has been unloaded, the lift platform descends. In the version without feeders, the operator picks up the empty pallet with a trolley, while in the version with feeders, the pallet goes to the stacker, where a stack of a specific quantity defined by the operator is created. When the stacker reaches a preset limit, the operator is informed by means of an audible signal that the pallet stack needs to be picked up.
CONSTRUCTION MACHINES
- The machine frame is made of carbon steel and powder-coated.
- The machine is equipped with four pairs of bag handling grippers.
- The machine’s key drives have position control, which reduces the number of sensors required.
- The self-contained bag shaker rod sets contain air nozzles, driven by an electric motor.
- The circular knives for cutting through sacks are made of HSS material.
- The machine uses a special filter screen in the hopper to prevent pieces of bag from entering the system.
- Process control is carried out using a Siemens Simatic PLC system in a safe design.
- Control and management of the machine’s parameters is via an intuitive touch panel.
- The machine is equipped with guards that effectively restrict access to the working area.
- The safety system meets the category 4 standard, ensuring a high level of safety in use.
CONTROL SYSTEM MACHINE
The machine control produced entirely by Muehsam Solutions for Industry is based on the highest quality standards. It uses components from renowned brands such as Siemens and Omron, which guarantees reliability in all operating conditions. SEW motors and reducers and FESTO/PREMA pneumatics ensure efficient operation and precision.
The system enables communication with the silo loading system, allowing flexible switching between the silo battery and the BIG-BAG stations. Thanks to the software, which includes a statistics module, the user can analyse unloading times and volume flows, enabling the optimisation of production processes.
In addition, special customised solutions can be implemented, making the system versatile and flexible.
MUEHSAM LITE AUTOMATIC BAG EMPTYING MACHINE
TECHNICAL SPECIFICATION
| Flow rate | up to 1,5 t/h |
| Accuracy emptying sacks | up to 99,98 % |
| Machine dimensions | 3600 mm x 2400 mm x 3300 mm (W. x length x H) |
| Pallet dimensions | 1300 mm x 1100 mm |
| Pallet weight | max. 1600 kg |
| Pallet height | max. 2200 mm long |
| Pressure/supply side | 3x 400 V, 50 Hz |
| Consumption of compressed air | 15 l/cycle, 8 bar |
| Power | do 6 kW |
| Configurable pellet chute location – stainless steel design | |
| Configurable empty bag management | |
| Protection class IP55 | |
SPECIFICATION EXECUTION
- The frame is made of high-quality carbon steel, powder-coated for durable protection against corrosion and damage.
- The conveying head is equipped with special grippers that ensure the efficient and safe transport of materials.
- The rotary knives are made of high-strength HSS steel, which guarantees precise and efficient cutting of materials.
- A special sieve in the container prevents pieces of bag from entering the system, increasing efficiency and minimising the risk of damage.
- The high-resolution touchscreen panel allows intuitive control and management of machine parameters, providing the user with convenience and precision.
- Guards restricting the moving parts of the machine ensure occupational safety by minimising the risk of accidents and injuries.
- Advanced systems zones applied in machine provide additional protection for the operator and the equipment, acting proactively to avoid potential hazards.
MACHINE CONTROL SYSTEM
The machine control system was manufactured entirely by Muehsam Solutions for Industry, to the highest quality and technological standards. The control cabinet, a key component of the system, has been manufactured with high-quality Omron components, ensuring reliable operation in every aspect of the machine. The motors and reducers used in the system come from reputable manufacturers such as SEW or Omron, which ensures not only high performance, but also long-term durability and stability in machine operation. In addition, the pneumatic system utilises PREMA’s advanced solutions, which translates into efficient operation and precise control of the machine’s various components, increasing its overall efficiency and reliability.
CONSTRUCTION OF THE MACHINE:
- The machine frame is made of carbon steel and powder-coated.
- The machine is equipped with a sack handling grab.
- The circular knives for cutting through sacks are made of HSS material.
- Process control is carried out using a Siemens Simatic PLC system in a safe design.
- Control and management of the machine’s parameters is via an intuitive touch panel.
- The machine is equipped with guards that effectively restrict access to the working area.
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Contact
Dębska Wola, ul. Pińczowska 11
26-026 Morawica
Poland
36-062 Trzebownisko
Poland
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